Removable Insulation Jackets for Biomass Plant Steam Headers – Pakistan & Worldwide Solutions
In biomass power plants, the steam header is a critical component that collects high-temperature steam from boilers and distributes it to turbines, generators, or industrial process lines. Across Pakistan and internationally, industries rely on effective insulation to reduce heat loss, improve energy efficiency, and ensure worker safety.
Valves such as globe valves, gate valves, control valves, and safety valves are crucial for controlling steam flow and pressure. Without proper insulation, these valves can become high-temperature hazards and major sources of energy loss.
Why Valve Insulation Jackets Are Essential
Reduce Heat Loss and Save Energy:
Uninsulated valves and steam headers can account for 20–30% of heat loss. Insulation jackets reduce boiler load, save fuel, and increase plant efficiency.
Ensure Worker Safety:
Steam header valves often reach 200°C–400°C. Jackets protect maintenance staff from burns, reduce workplace heat, and allow safe and quick access for inspections.
Maintenance-Friendly Design:
Our jackets are removable, reusable, and custom-fitted for each valve, flange, pump, or steam header, making installation easy.
Maintain Steam System Stability:
Insulated valves help prevent steam temperature drops, pressure fluctuations, and condensation problems, ensuring consistent plant performance.
Materials and Design of Insulation Jackets
Outer Layer: Silicone-coated fiberglass, PUcoated fiberglass, high-temperature fabrics (up to 1000°C)
Inner Insulation: Ceramic wool, Glass wool, High-density insulation felt
Closure Systems: Velcro straps, Stainless steel wire, Lacing hooks
These jackets are engineered for durability, energy savings, and long-term reuse.
Valves and Components That Require Insulation
- Globe Valves
- Gate Valves
- Pressure Reducing Valves (PRVs)
- Steam Control Valves
- Safety Relief Valves
- Flanges
- Steam Traps
- Drip Lines
Serving Pakistan and Global Industrial Markets
We provide custom-made removable insulation jackets for:
- Biomass and waste-to-energy plants
- Power generation facilities
- Refineries and chemical plants
- Factories with high-temperature industrial equipment
Locations served include Karachi, Lahore, Islamabad, and all major industrial regions in Pakistan, as well as Middle East, Africa, Asia, and worldwide.
Our Services Include:
- Custom specifications for any equipment size or temperature range
- High-quality material options
- Installation guides and photos
- On-site measurement visits
Protect your equipment, save energy, and ensure safe maintenance with high-quality insulation jackets — in Pakistan and worldwide.